The medical devices industry continues to be a hotbed of patent innovation. Activity is driven by increased need for homecare, preventative treatments, early diagnosis, reducing patient recovery times and improving outcomes, and growing importance of technologies such as machine learning, augmented reality, 5G and digitalization. In the last three years alone, there have been over 230,000 patents filed and granted in the medical devices industry, according to GlobalData’s report on 3D printing in medical: custom orthotics 3D printingBuy the report here.

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According to GlobalData’s Technology Foresights, which uses over 165,000 patents to analyze innovation intensity for the medical devices industry, there are 35+ innovation areas that will shape the future of the industry.

Custom orthotics 3D printing is a key innovation area in 3D printing

Custom orthotics 3D printing combines advanced 3D printing technology to create orthotics tailored to an individual’s specific needs. This 3D printing technology uses precise and accurate measurements of a person’s foot to create the perfect fit, providing improved comfort and support compared to traditional, mass-produced orthotics.

GlobalData’s analysis also uncovers the companies at the forefront of each innovation area and assesses the potential reach and impact of their patenting activity across different applications and geographies. According to GlobalData, there are 140+ companies, spanning technology vendors, established medical devices companies, and up-and-coming start-ups engaged in the development and application of custom orthotics 3D printing.

Key players in custom orthotics 3D printing – a disruptive innovation in the medical devices industry

‘Application diversity’ measures the number of applications identified for each patent. It broadly splits companies into either ‘niche’ or ‘diversified’ innovators. 

‘Geographic reach’ refers to the number of countries each patent is registered in. It reflects the breadth of geographic application intended, ranging from ‘global’ to ‘local’.  

Patent volumes related to custom orthotics 3D printing

Company Total patents (2021 - 2023) Premium intelligence on the world's largest companies
Ossur hf 34 Unlock Company Profile
3D Systems 24 Unlock Company Profile
Eurazeo 22 Unlock Company Profile
Align Technology 17 Unlock Company Profile
Smith & Nephew 14 Unlock Company Profile
Berkshire Hathaway 11 Unlock Company Profile
Konica Minolta 11 Unlock Company Profile
Dreve Otoplastik 10 Unlock Company Profile
Mecuris 10 Unlock Company Profile
Orfit Industries 10 Unlock Company Profile
Otto Bock 9 Unlock Company Profile
Kuraray 9 Unlock Company Profile
Becker Orthopedic 8 Unlock Company Profile
ResMed 7 Unlock Company Profile
Oventus Medical 6 Unlock Company Profile
ConforMIS 6 Unlock Company Profile
Patient Square Capital 6 Unlock Company Profile
Alpha MOS 6 Unlock Company Profile
Samsung Group 5 Unlock Company Profile
Aetrex Worldwide 5 Unlock Company Profile
Nanjing Children's Hospital 5 Unlock Company Profile
Ekso Bionics 5 Unlock Company Profile
The ODP 5 Unlock Company Profile
Swibrace 4 Unlock Company Profile
The Cigna Group 4 Unlock Company Profile
Septum Solutions 4 Unlock Company Profile
Orion Biotech 4 Unlock Company Profile
Dover 3 Unlock Company Profile
James R. Glidewell Dental Ceramics 3 Unlock Company Profile
The People's Liberation Army (China) 3 Unlock Company Profile
Somnomed 3 Unlock Company Profile
Pohlig 3 Unlock Company Profile
Hewlett Packard Enterprise 3 Unlock Company Profile
Invent Medical Group sro 2 Unlock Company Profile
Kent Community Health NHS Foundation Trust 2 Unlock Company Profile
MirrorMe3D 2 Unlock Company Profile
DXC Technology 2 Unlock Company Profile
Wiivv Wearables 2 Unlock Company Profile
Wuhan City Central Hospital 2 Unlock Company Profile
UT-Battelle 2 Unlock Company Profile
Buck Medical Research 2 Unlock Company Profile
Ford Motor 2 Unlock Company Profile
Gunze 2 Unlock Company Profile
Peacocks Medical Group 2 Unlock Company Profile
MRL Materials Resources 2 Unlock Company Profile
Shanghai Black Flame Medical Technology 1 Unlock Company Profile
Wuhu Qize Information Technology 1 Unlock Company Profile
Shaanxi Hengtong Intelligent Machine 1 Unlock Company Profile
Real Dimension 1 Unlock Company Profile
Flex VRA 1 Unlock Company Profile

Source: GlobalData Patent Analytics

Ossur and Eurazeo are two of the leading patent filers in custom orthotics 3D printing. Some other key patent filers include 3D Systems, Align Technology, and Smith & Nephew.

In terms of application diversity, Samsung Group leads the pack, while Kuraray and Berkshire Hathaway stood in the second and third positions, respectively. By means of geographic reach, Smith & Nephew held the top position, followed by Berkshire Hathaway and Dreve Otoplastik.

Custom orthotics using 3D printing technology enable tailored, cost-effective solutions, improving patient comfort and treatment efficacy. Future prospects suggest widespread adoption due to reduced production costs, faster manufacturing and increased accessibility. Advancements in materials and scanning technologies will further optimize precision and customization. 3D-printed custom orthotics are poised to redefine patient care, offering personalized solutions for various musculoskeletal conditions.

To further understand the key themes and technologies disrupting the medical devices industry, access GlobalData’s latest thematic research report on 3D Printing in Medical Devices.

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GlobalData, the leading provider of industry intelligence, provided the underlying data, research, and analysis used to produce this article.

GlobalData’s Patent Analytics tracks patent filings and grants from official offices around the world. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.